Looking for a part for a 1996 GTX Sea Doo

KTO · 07-24-2007, 10:09 PM

The manifold on my 11 year old Sea Doo has a rather large crack in which I often need to pump out the engine compartment from flooding. We were told that getting this part repaired new would be about $500, which isn't worth it on a jet ski of this age.

Does anyone know of some place I could get a used manifold for a fair price (One that's not cracked would be great

)

jrc · 07-24-2007, 10:31 PM

What's the manifold made from? If it's a metal you may be able have it welded. Or I've sucessfully repaired metal engine covers and cases with JB Weld. It's a metal filled epoxy. My motorcycle still has a cracked engine cover filled with JB Weld, hasn't leaked after 15 years bathed in engine oil. If it's plastic epoxy may still be a good option.

Irrigation Guy · 07-24-2007, 10:40 PM

Marine-Tex Gray is another product designed for just that repair. I'd say it's definately worth a try. It says right on the label its good for repairing manifolds and other similiar items. It can even be tapped for a bolt.
I'm sure both there is information on both products available online. JB weld is good stuff too.

SIKSUKR · 07-25-2007, 10:15 AM

Definately try one of the epoxys suggested here before you spend a lot of money.I've used them on a snowblower gearbox to fill where a shaft bearing had been and the shaft wore the housing severly.It held for 5 years and only cost a couple of dollars.

TomC · 07-25-2007, 10:22 AM

this guy: http://www.seadoosource.com/enginecomponents.html with manifolds (exhaust, i presume) for less than $300.

Aquadeziac · 07-25-2007, 09:59 PM

Check out these links....three choices on eBay less than $50

http://cgi.ebay.com/ebaymotors/SEA-D...QQcmdZViewItem

http://cgi.ebay.com/ebaymotors/Seado...QQcmdZViewItem

http://cgi.ebay.com/ebaymotors/Seado...QQcmdZViewItem

KTO · 07-25-2007, 10:57 PM

Wow guys thanks for your help.

We've tried that mixture that is supposed to be a inpenetrable seal (or something like that?) but the constant rattling just cracks it.

I'll look into all this stuff. I do want the cheapest option because its 11 years old...

Thank you for your help!

chipj29 · 07-25-2007, 11:32 PM

www.mm-marine.com has used pwc parts.

dpg · 07-30-2007, 06:45 AM

Ya, I second looking into being able to use J.B. Weld, the stuff is awesome. Just got finished fixing an oil leak on a riderToro mower. I called the local repair shop and the guy on the phone (the owner of the establishment) actually recommended it to me. Once hardened it can be sanded and drilled into just like metal. A leak which woulda been hundreds to fix cost me $6.00 from Home Depot.

07-24-2007, 10:09 PM	#1
KTO Senior Member Join Date: Aug 2004 Location: Meredith, NH Posts: 391 Thanks: 30 Thanked 117 Times in 26 Posts	Looking for a part for a 1996 GTX Sea Doo The manifold on my 11 year old Sea Doo has a rather large crack in which I often need to pump out the engine compartment from flooding. We were told that getting this part repaired new would be about $500, which isn't worth it on a jet ski of this age. Does anyone know of some place I could get a used manifold for a fair price (One that's not cracked would be great )

07-25-2007, 10:15 AM	#4
SIKSUKR Senior Member Join Date: Apr 2004 Posts: 5,075 Thanks: 215 Thanked 903 Times in 509 Posts	Definately try one of the epoxys suggested here before you spend a lot of money.I've used them on a snowblower gearbox to fill where a shaft bearing had been and the shaft wore the housing severly.It held for 5 years and only cost a couple of dollars. __________________ SIKSUKR

07-25-2007, 10:22 AM	#5
TomC Senior Member Join Date: Apr 2004 Location: Lakes Region Posts: 819 Thanks: 42 Thanked 185 Times in 116 Posts	google search turned up.. this guy: http://www.seadoosource.com/enginecomponents.html with manifolds (exhaust, i presume) for less than $300.

07-25-2007, 09:59 PM	#6
Aquadeziac Senior Member Join Date: Apr 2004 Location: Concord NH Posts: 239 Thanks: 19 Thanked 3 Times in 2 Posts	what size motor? Check out these links....three choices on eBay less than $50 http://cgi.ebay.com/ebaymotors/SEA-D...QQcmdZViewItem http://cgi.ebay.com/ebaymotors/Seado...QQcmdZViewItem http://cgi.ebay.com/ebaymotors/Seado...QQcmdZViewItem __________________ "He who dies with the most toys wins"

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07-24-2007, 10:31 PM	#2
jrc Senior Member Join Date: Apr 2004 Location: NH Posts: 2,689 Thanks: 33 Thanked 439 Times in 249 Posts	What's the manifold made from? If it's a metal you may be able have it welded. Or I've sucessfully repaired metal engine covers and cases with JB Weld. It's a metal filled epoxy. My motorcycle still has a cracked engine cover filled with JB Weld, hasn't leaked after 15 years bathed in engine oil. If it's plastic epoxy may still be a good option.

07-24-2007, 10:40 PM	#3
Irrigation Guy Senior Member Join Date: Aug 2006 Location: Moultonborough, NH Posts: 484 Thanks: 89 Thanked 138 Times in 72 Posts	Marine-Tex Gray is another product designed for just that repair. I'd say it's definately worth a try. It says right on the label its good for repairing manifolds and other similiar items. It can even be tapped for a bolt. I'm sure both there is information on both products available online. JB weld is good stuff too.

07-25-2007, 10:57 PM	#7
KTO Senior Member Join Date: Aug 2004 Location: Meredith, NH Posts: 391 Thanks: 30 Thanked 117 Times in 26 Posts	Wow guys thanks for your help. We've tried that mixture that is supposed to be a inpenetrable seal (or something like that?) but the constant rattling just cracks it. I'll look into all this stuff. I do want the cheapest option because its 11 years old... Thank you for your help!

07-25-2007, 11:32 PM	#8
chipj29 Senior Member Join Date: Apr 2004 Location: Bow Posts: 1,874 Thanks: 521 Thanked 308 Times in 162 Posts	www.mm-marine.com has used pwc parts.

07-30-2007, 06:45 AM	#9
dpg Senior Member Join Date: Apr 2004 Posts: 2,624 Thanks: 157 Thanked 236 Times in 173 Posts	Ya, I second looking into being able to use J.B. Weld, the stuff is awesome. Just got finished fixing an oil leak on a riderToro mower. I called the local repair shop and the guy on the phone (the owner of the establishment) actually recommended it to me. Once hardened it can be sanded and drilled into just like metal. A leak which woulda been hundreds to fix cost me $6.00 from Home Depot.